weldingwire

ＮUMERICAL-CONTROL CO₂ GAS-SHIELD WELDING Wire layer winding machines

Wire layer winding machines are mainly applied to rewinding co₂ gas-shield welding wires, and also used in rewinding packages of flux-cored welding wire, aluminum welding wires, stainless steel welding wires and other metal wire products.

HRS2000/HRS1200A NUMERICAL-CONTROL WIRE LAYER WINDING MACHINE

HRS-2000/HRS-1200A type wire layer winding machines is composed by the take-up, the dancer, the pay-off and the electric control box, and has functions of:

●Take-up is driven by the inverter, the pay-off machine pays off automatically through frequency converting to regulate the speed. which ensure the constant tension in the process of rewinding of welding wires and facilitates its rewinding (esp. for welding wires of φ0.6) and enhances the efficiency, and makes the property of the welding wires steady, overcomes the disadvantage of the changes of the loose diameter and warping distance with the changes of tension when paying-off passively.

●Having functions of line speed detecting to ensure the constant speed in winding wires.

●Wire arrangement is controlled by 32-bit ARM in the way of stepping motor displacement to ensure the wire arrangements steady and in a high accuracy, no matter in normal winding or inverting wires, the wire arrangement can be operated in step.

●Having functions of wire straightening and ARM automatic calculation of weight, spindle accurate number-recording, displaying linear speed of actual winding.

●Dancer is able to check, regulate, control the tension of welding wires in winding to ensure the welding wires to wind smoothly.

●The machine brakes, it can be controlled by the computer to ensure the machine to stop accurately, quickly and steadily.

●If the electricity is cut off when the machine is in operation or the wires are broken, it has functions of automatic brake.

●The multi-functional intelligent buttons are easy to operate.

●Remainded wire measuring, machine alarm and stop when lack of wires.

The numerical control wire layer winding machines developed and manufactured by our company are in the leading level, and possess 80% market shares, these machines have exported to oversea countries.

TECHNICAL PARAMETERS OF HRS-2000/HRS-1200A MACHINES:

Names	HRS-2000 type	HRS-1200A type
Designed Speed Of Spindle	0-2600 r/min	0-1700 r/min
Highest Linear Speed Of Winding	About 20 m/s	About 14 m/s
Winding Wires Specification	φ0.6-φ2.0
Welding Wires Spool Specification	φ52+0.3 +0.1(inner dia)φ270（outer dia）90(inner width)
Bobbin Capacity	100kg-400kg(design according to the users’ bobbin drawings)
Nominal Power	21kw(actual power about 5 kw)	12kw(actual power about 4 kw)
Covering Area	3000mm*7000mm
Total Weight Of The Machine	About 2000 kg

HRS-1200/HRS-1000A NUMERICAL-CONTROL WIRE LAYER WINDING MACHINES

HRS-1200/HRS-1000A type welding wire layer winding machine is composed by the take-up, the dancer, the pay-off and the electric control box, and has functions of:

●Take-up is controlled by PLC in the way of stepping motor displacement to ensure the wire arrangements steady and in a high accuracy, no matter in normal winding or inverting wires, the wire arrangements can be operated in step, which is beyond compare by other electronic control mode.

●Take-up is equipped with straightener, it has functions of wire straightening and PLC auto calculation of weight, displaying rotating speed, spindle accurate number-recording.

●Dancer can adjust tension of welding wire which ensure welding wires to wind smoothly.

HRS-1200 type adopts frequency conversion speed adjust (HRS-1000A type adopts electromagnetic speed adjust)make the machine runs steadily.

●The machine brakes, it can be controlled by the computer to ensure the machine to stop accurately,quickly and steadily.

●If the electricity is cut off when the machine is in operation, it has functions of auto brake.

●The multi-functional intelligent buttons are easy to operate.

TECHNICAL PARAMETERS OF HRS-1200/HRS-1000A MACHINES:

Designed Speed Of Spindle

Highest Linear Speed Of Winding

Winding Wires Specification

Welding Wires Spool Specification

φ52+0.3 +0.1(inner dia)*φ270（outer dia）*90(inner width)

100kg-400kg(design according to the users’ bobbin drawings)

6kw(actual power about 6 kw)

4kw(actual power about 4 kw)

Total Weight Of The Machine